Search results for " Incremental Forming"
showing 8 items of 8 documents
Measuring of Geometrical Precision of Some parts Obtained by Asymmetric Incremental Forming Process After Trimming
2007
Asymmetric Incremental Forming exalts the advantages of Incremental Forming process since no dies are strictly necessary. In this way complex geometries may be manufactured with a very simple clamping equipment. On the other hand, this characteristic determines some intrinsic drawbacks which penalise its industrial suitability; first of all, the dimensional control of the manufactured part is a still open point for researchers all over the world. Several approaches have been already proposed in the last years to solve the problem, resulting only in partial solutions. At the same time, up to now, the numerical simulation did not supply significant aid to the designers, due to the problem com…
Deep drawing versus incremental forming processes: A comparative cradle to gate analysis
2012
The evaluation and reduction of the environmental impact of manufacturing processes have become a crucial issue in the last few years, addressing the interest of industrial and academic research towards greener solutions and technologies. Reducing input materials and energy requirements has become an imperative action in the industrial practice. As a matter of fact, strong is the concern on lightweight solutions and technologies for sheet stamping operations especially in the automotive sector. However, the knowledge on how impactful such processes are is still poor. In this paper, a comparison between a traditional deep drawing and an single point incremental forming process is investigate…
Influence of mechanical properties of the sheet material on formability in single point incremental forming
2004
Abstract New trends in sheet metal forming are rapidly developing and several new forming processes have been proposed to accomplish the goals of flexibility and cost reduction. Among them single point incremental forming operations, in which the final shape of the component is obtained by the relative movement of a simple and small punch with respect to the blank, appear quite promising. In the paper, material formability issues in incremental forming were studied. Some relevant correlations among material formability and other mechanical properties of the material were analysed. The FLD 0 value, i.e. the major strain at fracture in plane strain conditions, was determined for different mat…
A numerical approach for the modelling of forming limits in hot incremental forming of AZ31 magnesium alloy
2021
AbstractMagnesium alloys, because of their good specific material strength, can be considered attractive by different industry fields, as the aerospace and the automotive one. However, their use is limited by the poor formability at room temperature. In this research, a numerical approach is proposed in order to determine an analytical expression of material formability in hot incremental forming processes. The numerical model was developed using the commercial software ABAQUS/Explicit. The Johnson-Cook material model was used, and the model was validated through experimental measurements carried out using the ARAMIS system. Different geometries were considered with temperature varying in a…
Incremental Forming Process for the Accomplishment of Automotive Details
2007
In the last decades the scenario of the industrial production is remarkably changed, since new market requirements have to be faced by the industries. The market, actually, more and more, asks for vary models and niches product. The necessity to intercept dynamically and to satisfy the demands for the market, driver of the innovation process, involves the necessity to reduce the Timeto- market introducing to new methodologies of engineering, like the 3D-prototyping, for the qualitative and structural analysis of the final component. For these reasons, at the beginning of the nineties, a new philosophy of sheet metal forming process begins to assert on the industrial scene, whose basic logic…
RESHAPING AS NOVEL CIRCULAR ECONOMY STRATEGY FOR SHEET METAL BASED END-OF-LIFE COMPONENTS
2022
Making materials consumes about 21% of the global energy demand a specifically metals production, it accounts for about 8% of total global energy consumption. In fact, in the past few decades, the use of lightweight alloys has become increasingly widespread in many major industrial sectors thanks to the weight reduction associated with their applications. Most lightweight materials like aluminum alloys are characterized by high-energy demands primary production cycles that are responsible for a relevant share of the global CO2 emissions. Circular economy strategies such us longer life, more intense use, repair, product upgrades, modularity, remanufacturing, component re-use and open/closed …
Single-Point Incremental Forming of Titanium and Titanium Alloy Sheets.
2021
Incremental sheet forming of titanium and its alloys has a significant role in modern manufacturing techniques because it allows for the production of high-quality products with complex shapes at low production costs. Stamping processes are a major contributor to plastic working techniques in industries such as automotive, aerospace and medicine. This article reviews the development of the single-point incremental forming (SPIF) technique in titanium and its alloys. Problems of a tribological and microstructural nature that make it difficult to obtain components with the desired geometric and shape accuracy are discussed. Great emphasis is placed on current trends in SPIF of difficult-to-fo…